Power and Control Cable manufacturer

Power and Control Cable

Power and Control Cable Manufacturers in India, 69 kV Cable Manufacturers

110 kV Cable suppliers, exporter of 115 kV Cable, 132 kV Cable dealers in Mumbai, supplier of 132 kV Cable, leading manufacturer of 220 kV Cable, Check online price of Power and Control Cable, American UL approved 69 kV Cable, CE approved Power and Control Cable, VDE approved Power and Control Cable and IS 9968 approved Power and Control Cable suppliers

Power and Control Cable Manufacturers and suppliers

Power and Control Cable Manufacturers and suppliers in Mumbai, India
Check Power and Control Cable Price List In Mumbai, India or send an email to response@bhuwalinsu.com for Free Quote.

Manufacturers and Power and Control Cable suppliers for a wide range of high quality Power and Control Cable to suit all kinds of applications, from lawn mowers to buses and lorries. It is commonly the case that Power and Control Cable are required quickly and in small quantities. We use the latest technology available in our industry for the manufacturing of all Power and Control Cable which are now lighter, more durable and more flexible.

Bhuwal Insulation Cable Pvt. Ltd. is providing a wide range of control cables including Clutch Cables, Bowden Cables, Throttle Cables, Push Pull Cables, Motorcycle Control Cables, Marine Control Cables, Mechanical Control Cables, Gear Cables, Felsted Cables, Sensor and Control Cables, Morse Type Control Cables, Flexible Control CablesElevator Control CablesPower and Control CableCY Control CableSY Control CableYY Control Cable, Teleflex Cables, Cablecraft Cables and Handbrake Cables for an even wider range of applications. These Power and Control Cable follow the DIN color codes required for EU-based technology.

Power and Control Cable Specifications

In the Indian terminology all cables rated 66 KV & above are designated as Extra High Voltage cables.  Available with aluminum & copper conductor and various combination of metal sheath namely poly-aluminum sheath / lead sheath  / aluminum sheath in combination with or without copper wire screens.

Bhuwal Insulation Cable  is a specialist manufacturer of EHV cables in India. We can offer cables upto 400 kV range. High voltage power cables (HV): Up to 380 kV, ideal for transmission systems.

At Bhuwal Insulation Cable, all XLPE insulations of our High and Extra High Voltage Cables are done pursuant to standards outlined by IEC 60840 and IEC 62067, as applicable. The conductors used are Stranded Class 2 (round for 800 mm² and below and segmental for 1000 mm² and above); conductors are of plain annealed copper or aluminum up to 2500 mm² in accordance with IEC 60228.

Standard outer sheathing of our High Voltage Cables is extruded HDPE type ST7; other PE sheathing compounds such as LLDPE, LMDPE, and MDPE are available on request.

Insulating Compounds for Cable

Insulating Compound Maximum conductor temperature °C
Normail Operation Short Circuit
(Max. duration 5s)
Low density thermoplastic polyethylene (PE) 70 130 1)
High density thermoplastic polyethylene (HDPE) 80 160 1)
Cross-linked polyethylene (XLPE) 90 250
Ethylene-propylene rubber (EPR) 90 250
High modulus or hard grade ethylene-propylene rubber (HEPR) 90 250
1) For PE and HOPE, short circuit temperature up to 20° C in excess of those shown may be acceptable with suitable semi-conducting layers over the conductor and the insulation and by agreement between manufacturer and purchaser.

Over Sheathing Compounds for Cables

SB, XB Both ends SB, XB
 Polyvinyl Chloride (PVC) ST1 80
  ST2 90
 Polyethylene ST3 80
  ST4 90

Tan δ Requirements for Insulating Compounds for Cables

Designation of Compound PE HDPE EPR/HEPR XLPE
Maximum tan 10-4 10 10 50 10 1)
1) For cables produced with an XLPE compound containing special additives, the maximum tan δ is 50x10 -4

PROPERTIES Low Density PE MDPE HDPE Irradiated PE
(XLPE)
XLPEa
  Volume resistivity, Ω - cm  > 1016  > 1016  > 1015  > 1015  > 1015
  Dielectric strength Short time, v/mil  460-700  500-700  450-500  2500b  550
  Step-by-step, V/mil  420-700  500-700  440-600  1800b  500
  Dielectric Constant
  60 Hz  2.3  2.3  2.35  2.3  2.30
  103 Hz  2.3  2.3  2.35  2.3  -
  106 Hz  2.3  2.3  2.35  2.3  2.28
  Dissipation factor
  60 Hz  0.0002  0.0002  0.0002  0.0005  0.0003
  103 Hz  0.0002  0.0002  0.0002  0.0005  
  106 Hz  0.0002  0.0002  0.0002  0.0005  0.0004
  Arc resistance, s (ASTM D495)  Melts  Melts  > 125  -  -
  Density, g/cm3  0.910-0.925  0.926-0.940  0.941-0.965  0.92  0.92
  Modulos of elasticity in tension, psi x 105  0.17-0.35  0.25-0.55  0.8-1.5  -  -
  Percent elongation, % (ult.)  20-650  100-600  15-700  > 200  550
  Tensile strength  14-19  19-26  26-45  -  24
  Compressive strength, psi x 103  -  -  2.4  -  -
  Rockwell hardness  R10  R15  R30-R50  -  (Shore D)
  Impact strength, ft-lb/in.  -  -  1-23  -  45
  Heat distortion temperature (at 66 psi), °F  105-121  120-150  140-185  -  -
  Thermal conductivity, cal/cm.s. °C x 10-4  8  -  11-12  -  -
  Thermal expansion, in/in. per °C x 10-5  11-30  15-30  15-30  20  -
  Water absorption, %  < 0.02  < 0.02  < 0.01  Nil  -
  Burning Gate  Slow  Slow  Slow  -  -
  aUnion Carbide HFDE-4201 NR EC crosslinkable compound. bA 5-mil film.

PHYSICAL PROPERTIES OF PVC, THERMOPLASCTIC INSULATION

AND SEMI-CONDUCTIVE POLYETHYLENE JACKETS

Physical Property Test Method PVC LDPE LLDPE LPDPE LHDPE Semiconducting Thermoplastic PE
Melt index (190°, 2.1 kg), g/10 min  ASTM D1238  -  0.25  0.55  0.70  0.15  
Density (23°C) g/cm3  ASTM D1505  -  0.93  0.93  0.95  0.96  1.12
Tensile strength Psi  ASTM  >1500  2100  2350  3500  4000  1600
Mpa  D638  10.3  14.5  15.5  24.1  27.6  11.0
Tensile elongation percent  ASTM D638  > 100  650  650  900  800  250
DSC melting point °C Flexural modulus    -  110  119  125  130  
Psi  ASTM  -  38,000  55,000  90,000  145,000  
Mpa  D790    262  379  621  1000  
Dielectric Constant (1 MHz)  ASTM D1531  -  2.60  2.50  2.52  2.56  
Dissipation factor (1 MHz) rad  ASTM D1531  -  0.005  0.0003  0.0003  0.0003  
Dielectric strength, 0.030 in. Insulation thickness at 500V/s rate of rise V/mil kV/mm  ASTM D149  -  -  1230
46.6
     
Heat distortion at 115°C    -  90  22  7  0  
121°C    20          
135°C    -  Melted  Melted  Melted  Melted  
Abrasion resistance, mg/100 revolutions  ASTM D3389  -  29  22  16  14  
Shore D hardness  ASTM D2240  -  54  56  61  66  
Cut-througth resistance lb    -  2600  3000  3600  4000  
N x 104    -  1.20  1.3  1.6  1.8  
Water vapor transmission G/24 hr/m2  ASTM E96  310.0  1.16  0.74  0.51  0.32  < 1.5
Brittleness temperature, °C  ASTM D3389  -  -  -60  -  -  -24

Note : LDPE, LLDPE, LMDPE, LHDPE, and semiconducting thermoplastic PE are Union carbide compounds.

69 kV Cables generally to IEC 60840

CU/XLPE/CUW/LAT/PE - 69 KV (72.5 KV)

Dimensional Data

Conductor Cross section Conductor Cross section Diameter of Conductor (approx) Thickness of Insulation (nom) Diameter over Insulation (approx) Thickness of LAT (nom) Thickness of Outer Sheath (nom) Overall Diameter (approx) Weight of Cable (approx)
[mm²] [mm²]** [mm] [mm] [mm] [mm] [mm] [mm] [kg/km]
300 199 20.4 13.0 49.6 0.2 4.00 66 7700
400 199 23.2 13.0 52.4 0.2 4.00 69 8600
500 199 26.7 13.0 55.9 0.2 4.00 73 9800
630 199 30.4 13.0 59.6 0.2 4.00 76 11300
800 199 33.7 13.0 62.9 0.2 4.00 80 13100
1000 * 199 41.0 13.0 70.2 0.2 4.00 87 15800
1200 * 199 44.0 13.0 73.2 0.2 4.00 90 17600
1600 * 199 50.0 13.0 79.2 0.2 4.00 96 21300
2000 * 199 56.0 13.0 85.2 0.2 4.00 102 25500

* Round Segmental Conductor

** 199 mm² CUW screen shall withstand 31.5 kA for 1 second [non-adiabatic]

Electrical Data

Conductor Cross Section Parameters Short Circuit Current kA for 1 second Continuous Current Rating [Amperes]
Rdc at 20°C Rdc at 90°C Inductance (Nominal) mH/km Capacitance (Nominal) Single Circuit in Ground In Free Air & Shaded Area
Close Trefoil Flat** Close Trefoil Flat**
[mm²] Ω/km Ω/km Trefoil Flat µF/Km
Conductor Screen* Both Ends Single/ cross Single/ cross Both Ends Single/ cross Single/ cross
300 0.0601 0.0788 0.42 0.83 0.17 42.93 31.5 348 394 455 558 607 692
400 0.0470 0.0627 0.41 0.80 0.19 57.23 31.5 383 445 516 629 699 802
500 0.0366 0.0503 0.39 0.78 0.20 71.54 31.5 417 502 585 707 805 933
630 0.0283 0.0408 0.37 0.75 0.22 90.14 31.5 452 561 660 787 921 1080
800 0.0221 0.0340 0.36 0.73 0.24 114.47 31.5 481 619 735 860 1033 1229
1000 0.0176 0.0240 0.34 0.69 0.28 143.08 31.5 537 742 870 1008 1285 1518
1200 0.0151 0.0211 0.33 0.68 0.29 171.70 31.5 558 793 936 1066 1394 1661
1600 0.0113 0.0169 0.32 0.65 0.32 228.93 31.5 594 889 1068 1172 1605 1954
2000 0.0090 0.0144 0.31 0.63 0.35 286.17 31.5 619 961 1176 1256 1780 2213

* Maximum permissible non-adiabatic short circuit current as per IEC 949

** Flat formation with both ends bonded system is not recommended

Laying Conditions

- Ground Temperature 35 °C
- Ground Thermal Resistivity 2.0 K.m/W
- Laying Depth 1500 mm

- Air Temperature 50 °C
- Number of Circuits 1 circuit
- Distance between Conductors (flat) 400 mm

CU/XLPE/CUW/LEAD/PE - 69 KV (72.5 KV)

Dimensional Data

Conductor Cross section Conductor Cross section Diameter of Conductor (approx) Thickness of Insulation (nom) Diameter over Insulation (approx) Thickness of LAT (nom) Thickness of Outer Sheath (nom) Overall Diameter (approx) Weight of Cable (approx)
[mm²] [mm²]** [mm] [mm] [mm] [mm] [mm] [mm] [kg/km]
300 156 20.4 13.0 49.6 2.5 4.00 71 12800
400 152 23.2 13.0 52.4 2.5 4.00 74 13900
500 149 26.7 13.0 55.9 2.5 4.00 78 15400
630 147 30.4 13.0 59.6 2.5 4.00 81 17300
800 145 33.7 13.0 62.9 2.5 4.00 85 19300
1000 140 41.0 13.0 70.2 2.5 4.00 92 22700
1200 138 44.0 13.0 73.2 2.5 4.00 95 24700
1600 134 50.0 13.0 79.2 2.5 4.00 101 28900
2000 129 56.0 13.0 85.2 2.5 4.00 107 33600

* Round Segmental Conductor

** Specified size of CUW screen along with the LEAD sheat shall withstand 31.5 kA for 1sec [non-adiabatic], [for special constructions, screen area may vary slightly]

Electrical Data

Conductor Cross Section Parameters Short Circuit Current kA for 1 second Continuous Current Rating [Amperes]
Rdc at 20°C Rdc at 90°C Inductance (Nominal) mH/km Capacitance (Nominal) Single Circuit in Ground In Free Air & Shaded Area
Close Trefoil Flat** Close Trefoil Flat**
[mm²] Ω/km Ω/km Trefoil Flat µF/Km
Conductor Screen* Both Ends Single/ cross Single/ cross Both Ends Single/ cross Single/ cross
300 0.0601 0.0787 0.44 0.83 0.17 42.93 31.5 351 397 457 569 618 703
400 0.0470 0.0626 0.42 0.80 0.19 57.23 31.5 386 448 518 642 711 814
500 0.0366 0.0502 0.40 0.78 0.20 71.54 31.5 421 504 587 722 818 946
630 0.0283 0.0406 0.38 0.75 0.22 90.14 31.5 456 564 662 805 935 1095
800 0.0221 0.0337 0.37 0.73 0.24 114.47 31.5 487 621 737 880 1049 1246
1000 0.0176 0.0240 0.35 0.69 0.28 143.08 31.5 545 739 872 1033 1297 1537
1200 0.0151 0.0210 0.34 0.68 0.29 171.70 31.5 566 788 938 1093 1404 1680
1600 0.0113 0.0168 0.33 0.65 0.32 228.93 31.5 605 880 1068 1206 1612 1975
2000 0.0090 0.0143 0.32 0.63 0.35 286.17 31.5 633 949 1174 1296 1782 2234

* Maximum permissible non-adiabatic short circuit current as per IEC 949 for both CUW & LEAD sheath

** Flat formation with both ends bonded system is not recommended

Laying Conditions

- Ground Temperature 35 °C
- Ground Thermal Resistivity 2.0 K.m/W
- Laying Depth 1500 mm

- Air Temperature 50 °C
- Number of Circuits 1 circuit
- Distance between Conductors (flat) 400 mm
Power and Control Cable Specification
Extreme temperature range:
(-40oC to 105oC) can withstand the extremes of automotive environments
Power and Control Cable range: 0GA, 2GA, 4GA, 6GA, 8GA, 10GA, 12GA, 14GA, 15GA, 16GA, 18GA, 20GA and ultra classic strands 
High strand counts  High strand counts 
Conductor Type Stranded 99.99% OFC (oxygen free copper), and tin plated copper,copper coated al
Material Environmentally friendly, quality, glossy material
Tinned, Silver or Nickel plated copper etc.
Power and Control Cable Colour: Customized
Packing carton packing, pallet packing , wooden / plastic reels
We can manufacture Power and Control Cable as per customers' requirement.

XLPE Wire | PVC Wire | Fiberglass Wires | Rubber Wire | Elastomeric Wires | Control Wires | Power Cable | Control Cables | Flexible Control Cables | Elevator Control Cables | Power and Control Cable | CY Control Cable | SY Control Cable | YY Control Cable in India

Power and Control Cable Approval List

Power and Control Cable Approved by
ISI Approved Power and Control Cable
CE Approved Power and Control Cable
CSA Approved Power and Control Cable
ISO Approved Power and Control Cable
ROHS Approved Power and Control Cable
SASO Approved Power and Control Cable
UL Approved Power and Control Cable
VDE Approved Power and Control Cable

Power and Control Cable Related Cables

What is Power and Control Cable ?

Bhuwal Insulation Cable offer huge quantities of Medium Voltage Cables while in the High Voltage cable the cumulative quantity is more than 1000 kms of 132 kV and more than 1000 kms of 69 kV cables.

High Voltage cables from 66 kV to 230 kV with different constructions and material manufactured by Bhuwal Insulation Cable India has been successfully type tested. 16 type tests have been performed on 132 kV cables, 6 of these type tests are with accessories. 4 type tests have been performed on 110-115 kV cables, 6 type tests have been performed on 69 kV cables and 1 type test was performed on 230 kV Cable totaling 27 type tests which prove suitability of design stress up to 9 kV /mm and lower.
Power and Control Cable Type: 
PVC insulated, PVC out sheath control cable: From 2x0.75 to 2x40. Till 61x0.75mm2 to 61x2.5mm2 
PE insulated, PE out sheath control cable 
PE insulated, PVC out sheath control cable 
PE insulated, PVC out sheath, copper wire braided shield control cable
69 kV Cables generally to IEC 60840
69 kV Cables generally as per IEC 60840 and SEC-EOA specification
110 kV Cables generally as per IEC 60840 and SEC-WOA specification
115 kV Cables generally as per IEC 60840 and SEC-EOA specification
132 kV Cables generally to IEC 60840
132 kV Cables generally to IEC 60840 (CUW 40 kA for 1 second)
132 kV Cables generally as per IEC 60840 and SEC-COA specification
132 kV Cables generally to IEC 60840 (CUW+LEAD 40 kA for 1 second)
132 kV Cables generally to IEC 60840 and SEC-SOA specification (CUW 40 kA for 3 second)
132 kV Cables generally to IEC 60840 and SEC-SOA specification (CUW+LEAD 40 kA for 3 second)
220 kV Cables generally to IEC 62067

Types of Power and Control Cable

  • Control cable with XLPE insulation, pvc jacket,braided shielding, flame retardant, halogen free
  • 450/750V flexible conductor control cable
  • Control cable for Nuclear Power Station
  • multicore control cable
  • spiral cable, Numerical control machine, Electronic handwheel
  • 16 Cores 1mm2 2.5mm2 4mm2 Flexible PVC Control Cable
  • India manufacturer standard electric Multi core control cable
  • 3 core 4mm flexible cable 4 core 6mm flexible cable ret control cable
  • flexible control cable
  • CU/PVC/ Braided Copper Wire Screen/ PVC Control Cable KVVP 2.5 sq mm cable
  • PVC Insulated flame retardant Control Cable
  • XLPE Insulated Flame Retardant LSZH LSHF Flexible Control Cables
  • Fire Resistant Overall Screen Flame Retardant Control Cable 0.6/1 Kv
  • CY screened flexible control cable
  • PVC insulated control cable
  • XLPE insulated control cable
  • Flame-retardant control cable
  • flexible control cable for lift machine
  • Fire-safe property control cable
  • Big Plant Fast delivery of Control cable
  • Boat Marine Engine Control Cable
  • FEP teflon insulation silicone rubber sheath electric control cable
  • 2*0.3mm Signal Control cable Fire Alarm Cable
  • signal pvc insulated control cable manufacturers
  • 1.5mm 2.5mm 4mm 6mm 10mm PVC insulated PVC sheath control cable
  • Cable Supplier IEC 60754 LiYCY TCWB Screened/Shielded YY/ YSLY/ LiYCY Copper Control
  • PVC Sheathed Flexible Control Cable Steel Wire Armoured Cable
  • Copper conductor PVC Insulated automotive control cable
  • Copper Screen Cable 450/750V PVC Insulation control cable specification
  • YSLYQY Type Steel Wire Braiding PVC Control Cable
  • Manufacture Motorcycle Spare Part Flexible Control Cables With Inner Push Pull Cable Rope
  • Low-smoke halogenfree polyolefin control cable
  • Fluoroplastics insulated heat-resistance control cable
  • Silica rubber insulated heat-resistance control cable
  • Intrinsically safe circuit control cable
  • Flexible Control Cables and Automation Cables
  • 600/1000 V flexible control cable

Power and Control Cable Manufacturers | Power and Control Cable Stockist | Power and Control Cable Exporters | Power and Control Cable Dealers | Power and Control Cable Stockiest | Power and Control Cable Hot Price | Power and Control Cable Hot Deal | Power and Control Cable Hot Offers | Power and Control Cable large Stock | Power and Control Cable Online Price | Power and Control Cable Online Order | Power and Control Cable Production | Power and Control Cable inventory | Power and Control Cable Dealers | Power and Control Cable Suppliers | Power and Control Cable Price | Power and Control Cable Factory | Power and Control Cable Godown | Power and Control Cable Stockyard | Power and Control Cable Distributors | Power and Control Cable supplier in Mumbai

Power and Control Cable Features

  • Power and Control Cable may be used in dry, damp, or wet locations
  • Widely used to distribute low voltage data/ signal
  • Power and Control Cable are well designed for automation controls
  • These Power and Control Cable can carry signals up to 40 volts
  • Power and Control Cable are suitable for electrical installation industrial control circuits for sending electrical signals
  • Continuous operating temperature from -40°C to +150°C (3000hrs) – (standard and custom built cables).
  • Continuous operating temperature from -40°C to +200°C (3000hrs) – (standard and custom built cables).
  • Choice of conductors, screens and jacket materials to suit the most demanding applications.
  • Screening options that include bare copper braid, braid with drainwire, optimized braids with superior surface transfer impedance characteristics, and aluminum foil with drainwire.
  • Jacket material options to provide high flexibility and excellent mechanical protection.
  • Designed for stripping and overmolding.
  • Choice of Power and Control Cable dimensions

Power and Control Cable Application

control cable with XLPE insulation, pvc jacket, braided shielding, flame retardant, halogen free

Such Power and Control Cable are suitable for laying indoors and in the electrical cabinets, however, the cables can’t bear larger external mechanical forces. Power and Control Cable is used for the signal transmission, controlling and measuring system of the electric apparatus.

Power and Control Cable Packing

  • Packing length:100 to 1,000m reeled in carton drum or according to customers' requirement
  • Outer packing: wooden case, carton box
  • Other packing requirement according to client's request
  • Power and Control Cable cut to length and shipped on nonreturnable reels
  • The quantity in one ctn base on the type of cord and its length.
  • Packing lengths of Power and Control Cable: 100ft/roll, 100m/roll, 300ft/roll 
  • Inner packing: wooden drum, plastic drum, paper drum 
  • Outer packing: carton box, pull out box 
  • Other packing for Power and Control Cable is available as per customer demand

Power and Control Cable Price List/ Meter

Buy from Power and Control Cable manufacturers in India, Best Price at Bhuwal Insulation Cable Power and Control Cable manufacturer | High quality Power and Control Cable manufacturers | Power and Control Cable Suppliers | American UL approved Power and Control Cable | CE Approved Power and Control Cable | IS 9968 approved Power and Control Cable suppliers in Mumbai | Compare our Power and Control Cable price from China| Get Power and Control Cable Free Quote within 2 hours | Highly acclaimed manufacturer of Power and Control Cable in India

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